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From this stamper, the discs are ‘pressed’, similar to an injection moulding process, where the disc starts off in it’s raw form as poly carbonate granules. Advantages: Duplication is cost effective on 1-400 copies, or when a fast turnaround is required. In the CD replication or DVD replication process we make a glass-master and stamper of your content, this is like a master copy. Our silk screen stencils are durable and re-usable on different. I quickly and carefully inspect each panel, because when I goof, I have about 20 seconds (with the acrylic ink I'm using) to wash the panel off before the ink sets.Although the two words essentially have the same meaning, in the optical disc industry, there is a big distinction in the terms, and how they refer to the manufacture process of the final discs. Duplication: Manufacture of discs using blank CD-R, DVD-R, Blu-ray-R (BD-R). Replication: Manufacture of the discs from stamper and glass-master, pressed from polycarbonate granules. For duplication we use blank media such as mentioned above and copy the data or audio onto the disc. Our custom pre-burned stencils are made with EZScreen Standard stencils with 110 mesh. Otherwise, the panel can stick to the screen (the ink in the screen acts like a weak glue, and the panels are pretty lightweight).
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Other capabilities include rubber stamping and ink rolling and filling. Silk screen printing services for stainless steel, carbon steel, anodized aluminum, brass, bronze, gold, tin, titanium, acrylic, ceramic, plastic, rubber and wood. Raise the screen carefully and it's done! The trick is to have the screen held about 1/16" (1mm) above the panel, not touching it! I press down when drawing the squeegee, so only a small area of the screen touches the panel at a time. Serving Illinois Finishing Service Company, Service Company 1 - 4. It's not the greatest, but it works and it's what I had laying around. I've been using Speedball white acrylic ink. This makes alignment pretty easy.Īll that's left to do is to plop some ink on the screen (on the side, not on the area to be printed) and squeegee it across. Notice that you can just see the blank panel through the screen. Here we are, with everything ready to go. I clamp it down to the board once it's alligned with the screen. The black square thingy is a piece of phenolic with 2 wooden sticks glued to it for alligning the panels for printing.
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It's just a board with "jiffy clamps" - a combination hinge/clamp - to hold the screen. The film is then adhered to the coated screen and exposed to high intensity light for a defined period of time. A pre-stretched screen is coated with a photo-reactive emulsion and dried. I just upload my panel artwork and in a week or two I get my screens, ready to print!Īt left is the rig I have been using to print panels. Screen exposure or burning screens is the process of creating a screen stencil from the image on the film. They also have a "coat and burn" service that is a great time and effort saver for me. I silkscreen my own panel graphics on blank panels from.